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Custom Packaging Machinery & Solutions

The CVP Impack and CVP Everest custom packaging machines automatically scan the dimensions of each individual order and create a right-sized box on demand. With the capability to generate over 40 million unique box sizes, every package is custom-built to its contents, eliminating empty space and removing the need for void fill. This not only improves shipping efficiency and reduces transport volume, but also significantly cuts packaging waste, making it the perfect solution for companies focused on sustainability and operational scale.

Custom packaging

Advantages of custom packaging

The benefits of custom packaging machines go far beyond just speed. These systems significantly reduce manual labor by automatically measuring, cutting, and assembling right-sized boxes for every order. This streamlines your fulfillment process, reduces packing errors, and accelerates shipping times - allowing you to focus your workforce on higher-value tasks.

Custom packaging is automatic, fast, and flexible

Automatic, fast, and flexible

The business case for adopting custom cut-to-size packaging solutions is clear: automated systems like the CVP Everest and CVP Impack dramatically increase packing speed and efficiency, resulting in substantial time and cost savings. With unmatched speed and flexibility, Sparck Technologies offers a scalable path to smarter, more sustainable fulfillment.

Advantages of Automatic Custom Packaging

Less staff

Less Staff, More Output

One CVP packaging machine can fully automate the boxing process: replacing up to 20 manual packing stations. This not only streamlines your operations, but also reduces dependency on scarce labor resources in the market. For companies facing workforce challenges or seasonal volume spikes, the CVP offers a scalable, long-term solution that boosts throughput without compromising consistency or quality.

Less volume

Less Volume, Lower Costs

With custom cut-to-size packaging solutions, every order is packed in the smallest possible box, reducing shipment volume by up to 50%. This substantial size reduction translates into lower transport costs, less cardboard usage, and the complete elimination of void fill. The result: a more efficient, sustainable, and cost-effective fulfillment process at scale.

Speed

Speed Without Compromise

Sparck’s packaging machines deliver unmatched speed and precision, capable of packing multiple items in a single box in seconds, without sacrificing throughput. Thanks to this automation, same-day shipping becomes a reality: orders placed today can be packed and dispatched within hours. For businesses operating under tight SLAs or high order volumes, the CVP is a powerful solution that keeps pace with demand.

Variable product mix

One Solution For Any Product Mix

From books to vacuum cleaners, soft goods to hard items, and single to multi-item orders, cut-to-size packaging solutions like the CVP adapt instantly to every variable. With automatic scanning and intelligent sizing, the CVP effortlessly packs a broad range of product types with minimal downtime, ensuring operational flexibility without manual intervention.

Less packaging material

Less Packaging, More Savings

By creating the smallest possible box for each shipment, the CVP reduce cardboard usage by up to 30%. And because every box fits precisely, there’s no need for styrofoam, bubble wrap, or other void fill. This eco-friendly approach lowers your material costs while supporting your sustainability goals, making it both a smart financial and environmental choice.

Sustainable packaging

Sustainable Packaging

Custom-sized boxes help reduce cardboard use, eliminate the need for excess filler, and consolidate shipments: dramatically lowering your environmental footprint. By automating your packaging process, sustainability becomes a built-in feature of your operation. It’s a smarter way to ship, and a clearer way to show your commitment to responsible logistics

Multiple Items in One Custom Package

Smart Packing For Multi-item Orders

The CVP Impack and CVP Everest are designed to efficiently handle complex orders with multiple products, regardless of shape, size, or quantity. Whether you're shipping clothing with shoes, or mixing hardware and cleaning supplies, these systems automatically create the perfect custom-fit box. The result: fewer packages, faster fulfillment, and a better unboxing experience for your customers.

The Process of Custom Packaging

The Process Of Custom Packaging

Once an order touches the belt, the process starts with a single button press. A 3D scan captures the exact dimensions of the items, allowing the system to cut a precisely sized cardboard blank. The machine then folds the packaging tightly around the order, no excess air, no filler required. In just a few seconds, the parcel is also weighed and labelled. The result: perfectly tailored boxes at unmatched speed: every 7 seconds with the CVP Impack, and every 3 seconds with the CVP Everest.

The Advantage of Cardboard over Plastic

The Advantage of Cardboard over Plastic

Compared to plastic, cardboard offers a range of advantages that align with both business goals and environmental standards. As a natural, biodegradable material, cardboard is easier to recycle and more sustainable throughout its lifecycle. It also provides better cushioning and structural protection during transit, crucial for reducing damages and returns. Finally, cardboard is typically more cost-effective than plastic, offering a scalable solution that supports both profitability and corporate responsibility

Sparck Technologies study Boots
Adam Coventry
Head of Warehousing
for Boots.com

“Sparck has genuinely revolutionized the packaging process for Boots.com, helping us meet the high demand for online orders.”

Fast or furious?

Comparing the two CVP’s.
Sparck Technologies CVP Impack machine

CVP Impack

Up to 500 boxes per hour.

Sparck Technologies CVP Everest machine

CVP Everest

Up to 1,100 boxes per hour

See who’s already gone custom

Across the world, leading companies rely on CVP automatic packaging solutions to streamline fulfillment, reduce labor and shipping costs, and eliminate excess packaging waste. With each order packed in a right-sized box, they’ve cut costs and carbon footprints without compromising speed or scalability. Want proof? See how others have embraced custom packaging and eliminated oversized boxes for good.

Automated packaging for your industry
Scalable packaging automation for every industry

Whether you ship apparel, electronics, tools, or personal care products, auto-boxing solutions are designed for mid-market to enterprise-level operations. These systems easily integrate with high-volume workflows and adapt to a wide variety of product types and order profiles. From e-commerce to manufacturing and distribution, automated packaging is transforming fulfillment across industries.

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Time to upgrade your packaging game from “meh” to “heck yeah”!
Get in touch with our sales team or crunch those numbers with a ROI calculation request.